ATV

TABLE OF CONTENTS



Shock Spring Removal Tool (p/n 0644-057)
Rivnut Tool (p/n 0644-232)
Rivnut Tool Insert Bit (p/n 0644-233)
Replacement Rivnuts (p/n 0623-557)
Plastic Rivet Setter (p/n 0444-056)
Gas Gauge Removal Tool (p/n 0644-357)
Shock Spanner Wrench (Front/Rear). (p/n 0444-141,132)
Shock Spanner Wrench (66 mm) (p/n 0441-587)
Pivot Lock Nut Wrench (p/n 0444-201)
Tie Rod Ball Joint Remover (p/n 0444-199)
A-Arm Ball Joint Remover (p/n 0444-200)
Rear Axle Nut Wrench (p/n 0444-198)
Rear Axle Nut Wrench (p/n 0444-184)
Pinion Puller (p/n 0444-202)
Driven Pulley Compressor (p/n 0444-121)
Final Driven Gear Coupling Holder (p/n 0444-036)
Driven Pulley Compressor (p/n 0444-195)
Spanner Wrench (p/n 0444-205)
Spanner Wrench (p/n 0444-192)
Spring Compressor Plate (p/n 0444-162)
Spider Removal Tool (p/n 0444-163)
Drive Clutch Puller (Left-Hand Threads) (p/n 0444-161)
Drive Belt Gauge (26°) (p/n 0444-177)
Front Driven Output Shaft Bearing Remover/Installer (p/n 0444-025)
Driven Pulley Compressor (p/n 0444-140)
Spanner Wrench (p/n 0444-153)
Final Gear Stopper Bearing Retainer Wrench (p/n 0444-028)
Internal Hex Socket (p/n 0444-104)
CV Boot Clamp Tool (p/n 0444-120)
Final Driven Gear Bearing Installer (R&L) (p/n 0444-022,024)
Drive Clutch Measurement Tool (p/n 0444-185)
Quick-Disconnect Coupler (p/n 0644-308)
Pinion Gear/Shaft Removal Tool (p/n 0444-127)
Race Remover (p/n 0444-021)
Final Driven Gear Seal Installer (p/n 0444-027)
Torx Bit Insert (5/16 in. Hex Drive) (p/n 0644-314)
Insert Holder (5/16 in.) (p/n 0644-315)
Torx Bits (1/4 in. Hex Drive) (p/n 0644-312,215,313)
Slide Hammer Kit (p/n 0444-225)
Hex Bits (1/4 in. Hex Drive) (p/n 0644-317,316)
Phillips-Head Bits (1/4 in. Hex Drive) (p/n 0644-319,318)
U-Joint Separator Tool (p/n 0444-128)
Standard Valve Guide Reamer(Inner) (p/n 0444-017)
Valve Guide Remover/Installer (p/n 0444-016)
Valve Spring Compressor (p/n 0444-011)
Valve Spring Compressor Attachment (p/n 0444-012)
Rotor/Flywheel Puller (p/n 0444-165)
Output Shaft Holder (p/n 0444-035)
Deep Socket (1/2-in. Drive/22 mm) (p/n 0444-046)
Ring Compressor (p/n 0644-378)
Connecting Rod Holder (p/n 0444-006)
Valve Spring Compressor (p/n 0444-197)
Flywheel Holder (p/n 0444-193)
Multi-Seal Remover (p/n 0644-180)
Seal Removal Tool (p/n 0644-072)
Starter Torque Limiter Holder (p/n 0444-030)
Starter One-Way Clutch Puller (p/n 0444-188)
Starter One-Way Clutch Nut Wrench (p/n 0444-19 1)
Starter Torque Limiter Socket (p/n 0444-033)
90 Engine Kit (p/n 0544-004)
Valve Clearance Adjuster (p/n 0444-078)

Valve Gap Adjuster (p/n 0444-092)
Valve Clearance Adjuster (p/n 0444-178)
Piston Pin Puller (p/n 0644-328)
Clutch Spanner Wrench (p/n 0444-182)
Rigid Hone Stone Set (2.7-4.1 in.) (p/n 0644-043)
Ball Hone (p/n 0644-035,036,037,121)
Crankshaft Bearing Remover (p/n 0144-302)
V Blocks (p/n 0644-022)
Surface Plate (p/n 0644-016)
Magneto Rotor Remover Set (p/n 0444-082,075)
Magneto Rotor Remover (p/n 0444-186,187)
Primary Clutch Shoe Remover (p/n 0444-034)
Clutch Sleeve Hub Holder (p/n 0444-007)
Remover Crankcase Separator/Crankshaft (p/n 0444-009)
Slide Hammer 6 mm Adapter (p/n 0644-310)
Crankshaft Installer (p/n 0444-018)
Crankshaft Bearing Puller (p/n 0444-1 94)
Ball Hone (p/n 0644-290,291,292,293,294)
Bearing Inner Race Remover (p/n 0444-054)
Blind Bearing Remover (p/n 0444-209)
Seal Protector (p/n 0444-126)
Blind Bearing Remover (p/n 0444-081)
Bearing Holder (p/n 0444-080)
Bearing Installer (p/n 0444-083)
Bearing/Seal Driver Kit (p/n 0444-190)
Blind Bearing Puller Kit (p/n 0444-196)
Crankshaft Remover (p/n 0444-152)
90° Carburetor Adjustment Screwdriver (p/n 0644-289)
Fluke Model 73 Multimeterw/Case (p/n 0644-191)
Timing Light (p/n 0644-296)
Peak Voltage Reading Adapter (p/n 0644-307)
Tachometer (p/n 0644-275)
Battery Charger (p/n 0436-634)
Engine Timing Gauge (p/n 0144-009)
Compression Tester Kit (p/n 0444-213)
MaxiClips (p/n 0744-041)
12 mm Compression Tester Adapter (p/n 0444-093)
Oil Filter Wrench (Adjustable) (p/n 0644-389)
Ignition Test Plug (p/n 0144-306)
Metric T-Handle Wrench (p/n 0644-257,024,025,026)
T Wrench (p/n 0644-021)
Stud Runner (p/n 0644-018,019,020)
Vacuum/Pressure Test Pump (p/n 0644-131)
Fuel Pressure Test Kit (p/n 0644-493)
Oil Pressure Test Kit (p/n 0644-495)
Exhaust Spring Pliers (0°) (p/n 0644-391)
Exhaust Spring Pliers (90°) (p/n 0644-397)
Test Plug/Error Code List (p/n 0444-216)
Reset Plug V Twin 650 (p/n 0486-174)

Shock Spring Removal Tool Replacement Rivnuts
Shock Spring Removal Tool Replacement Rivnuts
0644-057 0623-557
Usage: Usage:
Compress shock springs for easy replacement on all models. With Rivnut Tool (p/n 0644-232), replace rivnuts.
Rivnut Tool Plastic Rivet Setter
Rivnut Tool Plastic Rivet Setter
0644-232 0444-056
Usage: Usage:
Collapse and install rivnuts. Secure fender extensions on all models.
Rivnut Tool Insert Bit Gas Gauge Removal Tool
Rivnut Tool Insert Bit Gas Gauge Removal Tool
0644-233 0644-357
Usage: Usage:
With Rivnut Tool (p/n 0644-232) and using Rivnuts (p/n 0623-557), replace rivnuts. Remove gauge from the gas tank.
Shock Spanner Wrench (Front/Rear) Tie Rod Ball Joint Remover
Shock Spanner Wrench (Front/Rear) Tie Rod Ball Joint Remover
0444-141 (Front)
0444-132 (Rear)
0444-199
Usage: Usage:
Adjust pre-tension for suspension shocks on 2002 models. Release tie rod ball joint on 250 models.
Shock Spanner Wrench (66 mm) A-Arm Ball Joint Remover
Shock Spanner Wrench (66 mm) A-Arm Ball Joint Remover
0441-587 0444-200
Usage: Usage:
Adjust pre-tension for front and rear suspension shocks on 2003 models. Release A-arm ball joint on 250 models.
Pivot Lock Nut Wrench Rear Axle Nut Wrench
Pivot Lock Nut Wrench Rear Axle Nut Wrench
0444-201 0444-198
Usage: Usage:
Remove/install rear swing-arm pivot lock nut on 250 Utility model. Loosen/tighten rear axle nut on 250 models.
Rear Axle Nut Wrench Driven Pulley Compressor
Rear Axle Nut Wrench Driven Pulley Compressor
0444-184 0444-121 (Complete Set)
0443-005 (Base)

0443-006 (Wing Nut)

0443-007 (Spanner)

0443-008 (Handle)

0443-009 (Bushing)
Usage: Usage:
Loosen/tighten rear axle nut on DVX 400 model. Compress driven pulley for servicing on 500 automatic transmission models.
Final Driven Gear Coupling Holder Pinion Puller
Pinion Puller Final Driven Gear Coupling Holder
0444-202 0444-036
Usage: Usage:
Remove pinion gear on 250 Utility model. Hold final driven gear coupler on pre-2000 400 and 500 models.
Driven Pulley Compressor Spring Compressor Plate
Driven Pulley Compressor Spring Compressor Plate
0444-195 0444-162
Usage: Usage:
Compress driven pulley spring for disassembling/assembling driven pulley on 50/90/250 models. With Driven Pulley Compressor (p/n 0444-121), compress driven pulley for servicing on 650 V-Twin models.
Spanner Wrench Spider Removal Tool
Spanner Wrench Spider Removal Tool
0444-205 0444-163
Usage: Usage:
Hold the driven pulley on 650 Hi engine. Remove spider assembly on drive clutch for servicing on 650 V-Twin models.
Spanner Wrench Drive Clutch Puller
Spanner Wrench Drive Clutch Puller (Left-Hand Threads)
0444-192 0444-161
Usage: Usage:
Hold drive/driven pulleys for removing/installing on 50/90/250 models. Remove drive clutch from crankshaft for servicing on the 650 V-Twin models.
Drive Belt Gauge Spanner Wrench
Drive Belt Gauge (26°) Spanner Wrench
0444-177 0444-153
Usage: Usage:
Usage: Measure drive belt width on automatic transmission models. Hold drive or driven pulley for removing and installing retainer nut on automatic transmission models.
Front Driven Output Shaft Bearing Remover/Installer Final Gear Stopper Bearing Retainer Wrench
Front Driven Output Shaft Bearing Remover/Installer Final Gear Stopper Bearing Retainer Wrench
0444-025 0444-028
Usage: Usage:
Install or remove bearings in differentials on 4x4 models. Hold final gear bearing on 400 and 500 models.
Driven Pulley Compressor Internal Hex Socket
Driven Pulley Compressor Internal Hex Socket
0444-140 0444-104
Usage: Usage:
Compress driven pulley for servicing on 375/400 automatic transmission models. Install or remove hex nut securing pinion gear/ shaft assembly in all gear cases stamped “Arctic Cat.”
CV Boot Clamp Tool Drive Clutch Measurement Tool
CV Boot Clamp Tool Drive Clutch Measurement Tool
0444-120 0444-185
Usage: Usage:
Install clamps on CV boots on all models. Measure drive clutch installation length on 650 V-Twin models.
Final Driven Gear Bearing Installer (R&L) Quick-Disconnect Coupler
Final Driven Gear Bearing Installer (R&L) Quick-Disconnect Coupler
0444-022 0644-308
Usage: Usage:
Install bearing on final drive on 400 and 500 models. Hold 1/4-in, hex drive Torx Bits (page 9), Hex Bits (page 10), and Phillips-Head Bits (page 10).
Final Driven Gear Bearing Installer Pinion Gear/Shaft Removal Tool
Final Driven Gear Bearing Installer ( R&L ) Pinion Gear/Shaft Removal Tool
0444-024 0444-127
Usage: Usage:
Install bearing on final drive on 400 and 500 models. Remove pinion gear/shaft assembly from all gear cases stamped “Arctic Cat.”
Race Remover Insert Holder (5/16 in.)
Front Drive Bevel Gear Outer Bearing Race Remover Insert Holder (5/16 in.)
0444-021 0644-315
Usage: Usage:
Remove bearings in differentials on 4x4 models. With Torx Bit Insert (pIn 0644-314), remove and install torx-head screws.
Final Driven Gear Seal Installer Torx Bits (1/4 in. Hex Drive)
Final Driven Gear Seal Installer Torx Bits (1/4 in. Hex Drive)
0444-027 0644-312 (#25) 0644-215 (#30)0644-313 (#40)
Usage: Usage:
Install final driven gear seals on the 400 and 500 models. With Quick-Disconnect Coupler (p/n 0644-308),remove and install torx-head screws.
Torx Bit Insert (5/16 in. Hex Drive) Slide Hammer Kit
Torx Bit Insert (5/16 in. Hex Drive) Slide Hammer Kit
0644-314 0444-225 (Complete Kit)
0444-119 (CV Joint Attachment Only)

0443-002 (Front Drive Axle Gripper Only)
Usage: Usage:
With Insert Holder (pIn 0644-315), remove and install torx-head screws. Remove drive axle from differential housings on 1999 and earlier models and CV joints from 2000-2006 models.
Hex Bits (1/4 in. Hex Drive) U-Joint Separator Tool
Hex Bits (1/4 in. Hex Drive) U-Joint Separator Tool
0644-317(5 mm)
0644-316 (6 mm)

0444-128 (Complete Set)

0444-144(17 mm Pin)

0444-146 (Bearing)

0444-145 (21 mm Pin)
Usage: Usage:
With Quick-Disconnect Coupler (p/n 0644-308), remove and install Phillips-head screws. Separate U-joint.
Phillips-Head Bits (1/4 in. Hex Drive) Standard Valve Guide Reamer(Inner)
Phillips-Head Bits (1/4 in. Hex Drive) Standard Valve Guide Reamer(Inner)
0644-319 (#2)
0644-318 (#3)
0444-017
Usage: Usage:
With Quick-Disconnect Coupler (p/n 0644-308), remove and install Phillips-head screws. Ream valve guides to the standard size on 375, 400, and 500 models.
Valve Guide Remover/Installer Rotor/Flywheel Puller
Valve Guide Remover/Installer Rotor/Flywheel Puller
0444-016 0444-165 (Complete Set)
0443-020 (Puller Body)

0443-021 (Puller Bolt)

0443-022 (Puller Sleeve)

0443-023 (Crankshaft Protector - 650 V-Twin)

0443-024 (Crankshaft Protector)
Usage: Usage:
Remove or install valve guides on 375, 400, and 500 models. Remove rotor/flywheel from the 650 V-Twin and DVX 400 models.
Valve Spring Compressor Output Shaft Holder
Valve Spring Compressor Output Shaft Holder
0444-011 0444-035
Usage: Usage:
Remove valve springs on all models. Hold the output shaft on 375, 400, and 500 models.
Valve Spring Compressor Attachment Deep Socket (1/2-in. Drive/22 mm)
Valve Spring Compressor Attachment Deep Socket (1/2-in. Drive/22 mm)
0444-012 0444-046
Usage: Usage:
With Valve Spring Compressor (p/n 0444-01 1) for small valve springs. Remove crankshaft nut on all models.
Valve Spring Compressor Ring Compressor
Valve Spring Compressor Ring Compressor
0444-197 0644-378
Usage: Usage:
Compress valve springs on 50/90/250 models. Compress piston rings for cylinder installations. Features a quick-release function for removing tool from underside of piston.
Flywheel Holder Connecting Rod Holder
Flywheel holder Connecting Rod Holder
0444-193 0444-006
Usage: Usage:
Hold the flywheel on 50/90/250 wheels Prevent connecting rod damage on all models.
Multi-Seal Remover Seal Removal Tool
Multi-Seal Remover Seal Removal Tool
0644-180 0644-072
Usage: Usage:
Remove large seals on all models. Remove small seals.
Starter One-Way Clutch Nut Wrench Starter Torque Limiter Holder
Starter One-Way Clutch Nut Wrench Starter Torque Limiter Holder
0444-191 0444-030
Usage: Usage:
Remove the starter one-way clutch nut on 2006 90 models. Hold starter limiter on 400 (2002 and earlier) and 500 models.
Starter Torque Limiter Socket Starter One-Way Clutch Puller
Starter Torque Limiter Socket Starter One-Way Clutch Puller
0444-033 0444-188
Usage: Usage:
For 400 (2002 and earlier) and 500 models. Remove the starter one-way clutch on 2006 90 models.
90 Engine Kit Valve Clearance Adjuster
90 Engine Kit Valve Clearance Adjuster
0544-004 0444-078
Usage: Usage:
Remove and install flywheel and clutches on 2005 and earlier 90 models. Adjust valve clearance faster and easier on 375, 400, and 500 models.
Piston Pin Puller Valve Gap Adjuster
Piston Pin Puller Valve Gap Adjuster
0644-328 (Complete Set)
0643-073 (Extractor Nut Only - Small)

0643-074 (Extractor Nut Only - Medium)

0643-075 (Extractor Nut Only - Large)
0444-092
Usage: Usage:
Remove piston pins on all models. Adjust valves faster and easier on 250, 300, and 650 V-Twin models.
Clutch Spanner Wrench Valve Clearance Adjuster
Clutch Spanner Wrench Valve Clearance Adjuster
0444-182 0444-178
Usage: Usage:
Hold centrifugal clutch assembly while removing/tightening clutch hub nut on 650 Hi engine models. Adjust valve clearance faster and easier on 2005 and earlier 50 and 90 4-stroke models.
Rigid Hone Stone Set (2J-4.1 in.) Ball Hone
Rigid Hone Stone Set (2J-4.1 in.) Ball Hone
0644-043 0644-035 60-64 mm (2.3-2.5 in.)
0644-036 65-70 mm (2.5-2.7 in.)

0644-037 72-74 mm (2.8-2.9 in.)

0644-121 76-83 mm (2.9-3.2 in.)
Usage: Usage:
Replacement rigid hone stones 68.5-104.1 mm (2.7-4.1 in.) for Cylinder Hone (p/n 0644-041). Deglaze steel lined cylinders. All are 180 grit.
Surface Plate Crankshaft Bearing Remover
Surface Plate Crankshaft Bearing Remover
0644-016 0144-302
Usage: Usage:
True sealing surfaces. Remove crankshaft bearings.
Magneto Rotor Remover Set V Blocks
Magneto Rotor Remover Set V Blocks
0444-082 0644-022
Usage: Usage:
Remove rotor on 250 and 300 models. Check crankshaft runout.
Magneto Rotor Remover Set Magneto Rotor Remover
Magneto Rotor Remover Set Magneto Rotor Remover
0444-075 0444-186
Usage: Usage:
Remove rotor on 375, 400, 500, and 700 EEl models. Remove rotor/flywheel on 2006 50/90 models.
Clutch Sleeve Hub Holder Magneto Rotor Remover
Clutch Sleeve Hub Holder Magneto Rotor Remover
0444-007 0444-187
Usage: Usage:
Hold clutch housing for nut installation or removal on all models. Remove rotor/flywheel on 2006 250 models.
Remover Crankcase Separator/Crankshaft Primary Clutch Shoe Remover
Remover Crankcase Separator/Crankshaft Primary Clutch Shoe Remover
0444-009 0444-034
Usage: Usage:
Separate crankcase on all models. Remove primary clutch shoe on 250, 300, and 400 models.
Slide Hammer 6 mm Adapter Crankshaft Installer
Slide Hammer 6 mm Adapter Crankshaft Installer
0644-310 0444-018
Usage: Usage:
Threads onto a slide hammer for removing cases. Aid crankshaft installation on all models.
Bearing Inner Race Remover Crankshaft Bearing Puller
Bearing Inner Race Remover Crankshaft Bearing Puller
0444-054 0444-194
Usage: Usage:
Remove bearing race on all models. Remove crankshaft bearings on 50/90/250 models.
Blind Bearing Remover Ball Hone
Blind Bearing Remover Ball Hone
0444-209 0644-290 60-64 mm (2.3-2.5 in.)
0644-291 65-70 mm (2.5-2.7 in.)

0644-292 72-74 mm (2.8-2.9 in.)

0644-293 76-83 mm (2.9-3.2 in.)

0644-294 83-88 mm (3.2-3.5 in.)
Usage: Usage:
Remove small blind bearings on all models. Can be used with Side Case Puller (p/n 0644-262). Deglaze Nicosil plated cylinders. All are 320 grit.
Seal Protector Blind Bearing Remover
Seal Protector Blind Bearing Remover
0444-126 0444-081
Usage: Usage:
Protect crankcase seal on 2000 500 automatic models. Remove large blind bearings on all models. Can be used with Side Case Puller (p/n 0644-262).
Bearing/Seal Driver Kit Bearing Holder
Bearing/Seal Driver Kit Bearing Holder
0444-190 0444-080
Usage: Usage:
Install bearings and seals on all models. Hold output shaft bearings on all 4x4 models.
Blind Bearing Puller Kit Bearing Installer
Blind Bearing Puller Kit Bearing Installer
0444-196 0444-083
Usage: Usage:
Remove blind bearings from pocket-mount installations. Install bearings on all models.
Crankcase Separator/Crankshaft Remover 90° Carburetor Adjustment Screwdriver
Crankcase Separator/Crankshaft Remover 90° Carburetor Adjustment Screwdriver
0444-152 (Kit)
0444-157 (5/16 x 3 in. Bolt)

0444-158 (5/16 x 3 1/2 in. Bolt)

0444-159 (5/16 x 4 in. Bolt)

0444-160 (6 mm Adapter)
0644-289
Usage: Usage:
Separate crankcase on all models. Adjust carburetor faster and easier on all models.
Timing Light Fluke Model 73 Multimeterw/Case
Timing Light Fluke Model 73 Multimeter w/Case
0644-296 0644-191
Usage: Usage:
Verify engine timing on two and four cycle engines. Test electrical circuits within ± 0.5% accuracy.
Peak Voltage Reading Adapter Tachometer
Peak Voltage Reading Adapter Tachometer
0644-307 0644-275
Usage: Usage:
With Fluke Model 73 Multimeter (p/n 0644-191), read peak voltage. Measure engine RPM for 2-stroke, 4-stroke, and diesel engines.
Battery Charger MaxiClips
Battery Charger MaxiClips
0436-634 0744-041
Usage: Usage:
Charge sealed, maintenance-free batteries. Insulation-piercing test clips for quick, accurate electrical testing.
Engine Timing Gauge 12 mm Compression Tester Adapter
Engine Timing Gauge 12 mm Compression Tester Adapter
0144-009 0444-093
Usage: Usage:
Verify engine timing marks. With Compression Tester (p/n 0444-038), check engine secondary compression.
Compression Tester Kit Oil Filter Wrench (Adjustable) (p/n 0644-389)
Compression Tester Kit Oil Filter Wrench (Adjustable)
0444-213 0644-389
Usage: Usage:
Test compression on all models. Remove oil filters from 4-stroke engines. Features adjustments between 62-96 mm.
Ignition Test Plug Stud Runner
Ignition Test Plug Stud Runner
0144-306 0644-018 (6 mm)
0644-019 (8 mm)

0644-020 (10 mm)
Usage: Usage:
Test ignition system output on all engines. Install metric studs in cylinders and crankcases.
Metric T-Handle Wrench Vacuum/Pressure Test Pump
Metric T-Handle Wrench Vacuum/Pressure Test Pump
0644-257 (8 mm)
0644-024 (10 mm)

0644-025 (12 mm)

0644-026 (14 mm)
0644-131
Usage: Usage:
Remove or install metric nuts and cap screws. Check components for either vacuum or pressure leaks.
T Wrench Fuel Pressure Test Kit
T Wrench Fuel Pressure Test Kit
0644-021 0644-493
Usage: Usage:
Drive 3/8-in, sockets or other 3/8-in. accessories. Test fuel pump output pressure.
Oil Pressure Test Kit Exhaust Spring Pliers
Oil Pressure Test Kit Exhaust Spring Pliers (90°)
0644-495 0644-397
Usage: Usage:
Test oil pressure on 40015001650 V-Twin/700 EFI models. Remove/install exhaust springs.
Exhaust Spring Pliers (0°) Test Plug/Error Code List
Exhaust Spring Pliers (0°) Test Plug/Error Code List
0644-391 0444-216
Usage: Usage:
Remove/install exhaust springs.
Reset Plug V Twin 650
Reset Plug V Twin 650.
0486-174
Usage:
Resets V-2 belt lights